Matrix QPB 135T/3200mm CNC Press Brake with Dellem DA53T Control System

Description

Matrix QPB 135T/3200mm CNC Press Brake with Dellem DA53T Control System

Product Information
Introducing the new EU streamlined design CNC Press Brake Bending Machine. The press brake frame is built with integrated welding and tempered to eliminate pressure. It undergoes shot blast treatment to remove rust and is sprayed with anti-rust solution. The frame is formed by a CNC three-dimensional machining center in one seamless process, guaranteeing the parallelism and verticality of each mounting surface. The controller manages the synchronized movement of the left and right cylinders (Y1 and Y2 axes). Experience quiet waiting and fast descent, with noise levels as low as 25 decibels during pressing and return thanks to the closed-loop control of the servo main motor in the hydraulic system. The servo main motor also contributes to a remarkable 60% reduction in energy consumption compared to general CNC press brake machines. Enjoy stable machine oil temperature, which extends the service life of various hydraulic system components. Our press brake incorporates multiple technical innovations that ensure high-quality bending and ease of operation. Featuring the latest high-frequency hydraulic control technology, it delivers faster, more efficient, and stable performance.

Experience the best parameter ratio and optimal core configuration, enabling you to effortlessly bend workpieces of various complex shapes. Discover the perfect blend of quality, power, and user-friendliness in our cutting-edge press brake machine.

Controller

• The new compact DA-53T features an advanced touch control solution for synchronized operations of the press brake. We provide the simplest CNC programming, utilizing the user-friendly Delem graphical touch screen interface.

• This control panel is designed to handle up to 4 axes and can be integrated into cabinets or an optional pendulum arm housing. It features a 10.1″ wide screen with high-resolution color TFT and industrial-grade multi-touch technology. The user-friendly Delem interface allows for easy navigation between product programming and production.

• Functions are strategically placed to ensure optimal ergonomics throughout the entire application.

• Machine adjustment and test bends are minimized through a simple and efficient program-to-production work sequence.

• “Hot-key” touch navigation
• 10.1″ high resolution color TFT
• Up to 4 axes (Y1,Y2 + 2 aux. axes)
• Crowning control
• Tool / material / product library
• Profile-T offline software
• Servo and frequency inverter control
• Advanced Y-axis control algorithms for closed-loop as well as open-loop valves.
• TandemLink (option)
• USB memory stick interfacing

TECHNICAL SPECIFICATIONS

STANDARD COMPONENTS

Matrix QPB 135T/3200mm CNC Press Brake with Dellem DA53T Control System

Configuration

• RIGID FRAME CONSTRUCTION & DUAL HYDRAULIC CYLINDERS – Every press brake is built on a sturdy, single-piece frame made of high-yield steel that is mill certified. This ensures accurate and reliable performance. Our confidence in our frames is reflected in our 10-year warranty for our standard machines. Dual hydraulic cylinders on both sides of the ram ensure quicker speed. The cylinders are synchronized, resulting in smooth motion and precise ram positions with accuracies of up to .0004″.

The CAE software SOLIDWORKS is utilized to analyze the linear static construction, stress, and deformation of press brake and laser cutting machine frames.

• Auto Crowning –The compensation closed-loop control has precise control accuracy. The NC system automatically calculates and sets the compensation amount to ensure consistent full-length bending angle.

• High Precision Auto Crowning – The compensation closed-loop control has precise control accuracy. The NC system automatically calculates and sets the compensation amount to ensure consistent full-length bending angle.

• CNC Back Gauge – For workpieces requiring precise bending in multiple steps, X is moved using a ball screw, guided by a linear guide, and driven by a digital AC servo-motor. The back gauge offers sufficient mechanical strength and rigidity with its tank-type gauge structure. The two fingers move independently, guided by a swallow guide, making operation easy and precise. The back gauge also features a finger-stop design that expands its range.

There are various options for back gauges, offering higher configuration, more powerful functions, and easier operation.

• C-type Throat Deformation Compensation Device – Accurately measure the small deformation caused by the bending force of the machine tool and provide feedback for compensation. This ensures the bending accuracy of plates, regardless of their thickness or material.

• High Precision And Fast Clamping – Quickly clamping the upper die is convenient, reducing labor intensity and boosting production efficiency. This utility model offers high precision, easy clamping, and prevents loosening and tool dropping.

• Punch & Die – The standard top punch and dual-V bottom die are specially designed for bending sheet metals. More press brake tooling can be selected baked on your needs.

• High Precision Backgauge – The backgauge utilizes a ball screw lever and high-end servo motor for fast, stable, and durable operation.

• Dual Hydraulic Cylinders – Dual hydraulic cylinders on both sides of the ram enable faster approach speeds. These cylinders work in synchronization, ensuring smooth motion and precise ram positions with accuracies of up to .0004″.

• Sunny Oil Pump – Features low noise levels and made of durable cast iron. It has a unique design for reducing internal noise and low sensitivity to oil pollution, ensuring a long service life.

• Hydraulic System –Utilizes the BOSCH-REXROTH integrated hydraulic control system, which reduces pipe connections for improved reliability and easier maintenance.

• Germany Valve –Adopt Germany’s integrated structure of oil pump and hydraulic valve to ensure the bending accuracy.

• Backgauge Fingers – WE67K Series CNC press brake is equipped with three back gauge fingers, each with four adjustable ranges for precise positioning with an accuracy of +0.01mm.

• Schneider Electrical Parts – Utilizes Schneider electrical components. These high-quality electric parts ensure optimal machine performance.

• Moveable Pedal Switch

• Hydraulic System – The hydraulic system is equipped with overload overflow protection, ensuring no leakage. The oil level can be easily read or observed. It can work continuously under the rated load, providing stable operation and high precision.

High Performance Servo Valve System: REXROTH/HAWE, Germany

Options:

• Single Servo Motor And Double Servo For Hybrid System For Your Choice – The AC motor serves as the primary power source for the oil pump. Utilizes renowned brand motors, oil pumps, and hydraulic valves.

Using a servo motor as the main power source for a hydraulic pump can result in energy savings of approximately 40%. Additionally, this approach can increase the overall efficiency of the slider by about 7-20% and reduce oil temperature by 10-20°C.

High efficiency and energy savings achieved with a 70% reduction in oil tank capacity. The system offers fast performance, reduced duty cycle by 10%, and 50% improved energy efficiency compared to traditional systems. Precise positioning accuracy up to 5μm is ensured with the integrated servo pump. The integrated pressure filters result in lower noise during operation, providing high stability and a long service life.

• Holland WILA Upper Tool Clamping Systems – The upper die is clamped hydraulically. At the same time, clamping and loosening action is automatically controlled by electricity. The clamping force is strong and dependable, making die changes easy and efficient.

• Holland WILA Lower Tool Holders – The lower die hydraulic clamping device automatically controls clamping and loosening actions with electricity, making die changes easier and more efficient.

• CNC Follower Supports – When the workpiece is bent, the support plate can turn accordingly. The NC system automatically calculates and controls the angle and speed, while it can also move horizontally along the linear guide rail.

• Laser Safety Protection – The DSP laser protection device, imported from Italy, ensures comprehensive and effective safety protection for the bending machine, safeguarding the operator’s personal well-being.

• Laser Check Angle Measurement – Using a laser angle measurement system can help ensure a stable bending angle for workpieces, improving efficiency and stability in automatic machining.

Standard Punch and Die Drawing

Standard tooling:

Use a double-V bottom die with high-quality steel material (42Crmo or C45). The material undergoes hot treatment to achieve an HRC of 47±2°.

Standard section: